Facilities and Equipment

Press Department Number of Machines
Machines are Minster Bruderer, Komatsu
1 to 22 Ton 22
30 to 35 Ton 14
40 to 45 Ton 2
60 to 75 Ton 6
100 Ton 1
100 Ton 1
45 Ton Servo Press 1
Multi-Slide (Fourslide) Department Material Capacity Number of Machines
Max. Matl Thickness Max. Strip Width
# 00 U.S. Baird .020" .375" 15
# 1 U.S. Baird .025" .750" 1
# 11 U.S. Baird .032" 1.00" 1
# 28 U.S. Baird .062" 1.50" 5
# 33 U.S. Baird .093" 2.50" 1
Transfer Press (Eyelet Machines)
Waterbury Farrell and U.S. Baird Presses
Stations Blank Size Number of Machines
8 Up to 1.500 2
10 Up to 1.500 14
12 Up to 3.250 5
Toolroom Department Number of Machines
Sodick Model A 350 Wire EDM Machine 1
Sodick Model AQ 535L Linear Wire EDM Machine 1
Sodick Model K1CN CNC High
Speed Small Hole Drilling Machine 1
Sodick Model K1C High Speed 1
Small Hole Drilling Machine
Moore Jig Bore 1
Moore Jig Grinder 1
Opti-Grind - Visual Profile Grinder 1
Vertical Milling Machines 4
Surface Grinders 15
Centerless Laps 2
Lathes 10

Miscellaneous Toolroom Equipment:
Saws, Drill Presses, Surface Plates, Comparators, Microscopes, Pedestal Grinders, Belt Sanders, Band Saws, Shear, Brake, Die Flippers, Demagnetizer, Arbor Presses

Quality Control Department Number of Machines
Keyence Coordinate Measuring System 1
Nikon VM 150 CNC Video Measuring Machine 1
Nikon 12" Comparator with Digital Readouts 2
OCP Qualifer 30" Comparator with X-Y Coordinate Read 1
Rockwell Standard and Superficial Hardness Testers 2
Unitron Toolmakers' Microscope: 30X - 100X - 400X 1
Nikon Apostrople Stereo Microscope 1
Mitutoyo Toolmakers' Microscope 1
Sony Electronic Height Checker 1
Crosby Gauge Computer Program for Calibration 1
SPC-PC IV SPC Software Program from Q.A. America 1

Miscellaneous Q.C. Equipment:
Plug Gages, Gage Blocks, Force Gages, Height Gages, Dial Indicators, Micrometers (Assorted Types), Calipers, Scales, Surface Plates and Calibration Capability for most of our equipment and instruments.

Other Manufacturing Equipment: Number of Machines
Vollmer Continuous Readout Thickness Gage 1
Multiple Spindle Tapping Machines (# 2 Thru 3/4") 8
Press Brakes (Up to 48") 1
Washer Beveling Machines 3
Press In die tapping modules 2
Multi-Slide In Die tapping modules 2
Servo feeds 8
Finishing Department Number of Machines
Automatic Vapor Degreaser 1
Jenfab Aqueous Degreaser 1
Vibratory Tumbler/Dryer 3
Rotary Tumblers 9
New Holland Dryers 3
Automatic Solvent Based Dryer 1
Heat Treating Department Number of Machines
Sentro Tech Furnace for Silver Alloy parts 1
Despatch Nitrogen Furnace 1
Salt Tempering Baths for BeCu 2
Tool Steel Heat Treat Furnaces 1
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